Battery Pack

ABSTRACT

A battery pack including first and second battery contactors respectively having first ends electrically connected to positive and negative electrode terminals of a battery; and second charging contactors respectively having first ends electrically connected to second ends of the first and second battery contactors; a second power connector of a charger having first and second output terminals respectively electrically connected to the first and second input terminals being connected to the first power connector; and a control unit configured to, when a charging voltage is applied from a power source of the charger to the battery pack between the first output terminal and the second output terminal, control at least one of the first charging contactor and the second charging contactor to change between a turn-on state and a turn-off state to diagnose a fault of each of the first charging contactor and the second charging contactor.

CROSS-REFERENCE TO RELATED APPLICATIONS

The present application is a national phase entry under 35 U.S.C. § 371of International Application No. PCT/KR2018/014984 filed Nov. 29, 2018,published in Korean, which claims priority from Korean PatentApplication No. 10-2017-0162226 filed Nov. 29, 2017, all of which areincorporated herein by reference.

TECHNICAL FIELD

The present disclosure relates to a battery pack, and more particularly,to a battery pack for diagnosing a fault of a charging contactor basedon a voltage applied to a measurement resistor connected to the chargingcontactor.

BACKGROUND ART

Recently, the demand for portable electronic products such as notebookcomputers, video cameras and portable telephones has increased sharply,and electric vehicles, energy storage batteries, robots, satellites andthe like have been developed in earnest. Accordingly, high-performancesecondary batteries allowing repeated charging and discharging are beingactively studied.

Secondary batteries commercially available at the present includenickel-cadmium batteries, nickel hydrogen batteries, nickel-zincbatteries, lithium secondary batteries and the like. Among them, thelithium secondary batteries are in the limelight since they have almostno memory effect compared to nickel-based secondary batteries and alsohave very low self-discharging rate and high energy density.

In particular, the battery pack includes a battery module in which aplurality of battery cells are electrically connected, thereby meeting ahigh-capacity and high-power design required for an electric vehicle.The battery pack applied to an electric vehicle may be electricallyconnected to a charger of a charging station to charge the electricpower.

To this end, the battery pack applied to an electric vehicle may includea battery contactor connected to a positive electrode terminal and anegative electrode terminal of the battery module to control theelectrical connection of the output terminals of the battery module, anda charging contactor for controlling the electrical connection betweenthe battery contactor and a charging terminal to which the power of thecharger is input.

In particular, it is important that the charging contactor is exposed tothe outside and also controls the electrical connection of an inputterminal connected to a power connector of the charger in order tomonitor whether the charging contactor is currently in a turn-on stateor a turn-off state and to determine whether the charging contactor isactually controlled in response to the control to the turn-on state orthe turn-off state.

DISCLOSURE Technical Problem

The present disclosure is designed to solve the problems of the relatedart, and therefore the present disclosure is directed to providing abattery pack, which may diagnose a fault of each of a first chargingcontactor and a second charging contactor by controlling the firstcharging contactor and the second charging contactor, when a first powerconnector of the battery pack and a second power connector of a chargerare connected and a charging voltage of the charger is applied between afirst output terminal and a second output terminal of the second powerconnector.

These and other objects and advantages of the present disclosure may beunderstood from the following detailed description and will become morefully apparent from the exemplary embodiments of the present disclosure.Also, it will be easily understood that the objects and advantages ofthe present disclosure may be realized by the means shown in theappended claims and combinations thereof.

Technical Solution

In one aspect of the present disclosure, there is provided a batterypack, comprising: a first battery contactor, wherein a first end of thefirst battery connector is configured to be electrically connected to apositive electrode terminal of a battery; a second battery contactor,wherein a first end of the second battery connector is configured to beelectrically connected to a negative electrode terminal of the battery;a first charging contactor, wherein a first end of the first chargingcontactor is electrically connected to a second end of the first batterycontactor; a second charging contactor, wherein a first end of the firstcharging contactor is electrically connected to a second end of a secondend of the second battery contactor; a first measurement resistorelectrically connected between a first node located at the first end ofthe second charging contactor and a second node located at the first endof the first charging contactor; a second measurement resistorelectrically connected between the first node and a third node locatedat a second end of the first charging contactor; a third measurementresistor electrically connected between the first node and a fourth nodelocated at a second end of the second charging contactor; a first powerconnector having a first input terminal electrically connected to thesecond end of the first charging contactor and a second input terminalelectrically connected to the second end of the second chargingcontactor; and a control unit configured to, when first and secondoutput terminals of a second power connector of a charger areelectrically connected to the first input terminal and the second inputterminal of the first power connector, respectively, and a chargingvoltage is being applied from a power source of the charger to thebattery pack between the first output terminal and the second outputterminal, control at least one of the first charging contactor or thesecond charging contactor to change from a turn-on state to a turn-offstate; and diagnose a fault of each of the first charging contactor andthe second charging contactor based on at least one of a first measuredvoltage measured across the first measurement resistor, a secondmeasured voltage measured across the second measurement resistor or athird measured voltage measured across the third measurement resistor.

Preferably, when a charging start request signal is received, thecontrol unit may be configured to control the first charging contactorto change from the turn-off state to the turn-on state and determinewhether the first charging contactor has a turn-on fault based on ameasured voltage difference between the first measured voltage and thesecond measured voltage that are measured while the first chargingcontactor is in the turn-off state.

Preferably, when the measured voltage difference is equal to or greaterthan a first reference voltage, the control unit may be configured todetermine that a turn-on fault occurs at the first charging contactor.

Preferably, when a charging start request signal is received, thecontrol unit may be configured to control the first charging contactorto change from the turn-on state to the turn-off state and determinewhether the first charging contactor has a turn-off fault based on ameasured voltage difference between the first measured voltage and thesecond measured voltage that are measured while the first chargingcontactor is in the turn-off state.

Preferably, when the measured voltage difference is less than a firstreference voltage, the control unit may be configured to determine thata turn-off fault occurs at the first charging contactor.

Preferably, when a charging start request signal is received, thecontrol unit may be configured to determine whether the first chargingcontactor has a fault based on a measured voltage difference between thefirst measured voltage and the second measured voltage, and when it isdetermined that the first charging contact does not have a fault, thecontrol unit may be configured to control the second charging contactorto change from the turn-off state to the turn-on state, and determinewhether the second charging contactor has a turn-on fault based on thethird measured voltage that is measured while the second chargingcontactor is in the turn-on state.

Preferably, when the third measured voltage is equal to or greater thana second reference voltage, the control unit may be configured todetermine that a turn-on fault occurs at the second charging contactor.

Preferably, when it is determined that a fault occurs in at least one ofthe first charging contactor and the second charging contactor, thecontrol unit may be configured to stop charging the battery from thepower source of the charger.

In another aspect of the present disclosure, there is also provided avehicle, comprising the battery pack of any of the embodiments describedherein.

Advantageous Effects

According to at least one of the embodiments of the present disclosure,it is possible to check a turn-on control of a contactor since a firstpower connector of the battery pack and a second power connector of acharger are connected before the battery pack is charged and also sinceit is determined whether the first charging contactor and the secondcharging contactor have a turn-on fault by controlling the firstcharging contactor and the second charging contactor before a chargingvoltage is applied to a first output terminal and a second outputterminal of the second power connector.

The effects of the present disclosure are not limited to the above, andother effects not mentioned herein may be clearly understood by thoseskilled in the art from the appended claims.

DESCRIPTION OF DRAWINGS

The accompanying drawings illustrate a preferred embodiment of thepresent disclosure and together with the foregoing disclosure, serve toprovide further understanding of the technical features of the presentdisclosure, and thus, the present disclosure is not construed as beinglimited to the drawing.

FIGS. 1 to 3 are diagrams showing a functional configuration of abattery pack according to embodiments of the present disclosure and acharger.

FIG. 4 is a diagram showing a functional configuration of a battery packaccording to another embodiment of the present disclosure in a statewhere the battery pack is coupled to a charger.

FIG. 5 is a diagram showing a functional configuration of the batterypack according to another embodiment of the present disclosure in astate where the battery pack is separated from the charger.

FIG. 6 is a diagram showing a functional configuration of a battery packaccording to still another embodiment of the present disclosure in astate where the battery pack is coupled to a charger.

FIG. 7 is a diagram showing a functional configuration of the batterypack according to still another embodiment of the present disclosure ina state where the battery pack is separated from the charger.

DETAILED DESCRIPTION

Hereinafter, preferred embodiments of the present disclosure will bedescribed in detail with reference to the accompanying drawings. Priorto the description, it should be understood that the terms used in thespecification and the appended claims should not be construed as limitedto general and dictionary meanings, but interpreted based on themeanings and concepts corresponding to technical aspects of the presentdisclosure on the basis of the principle that the inventor is allowed todefine terms appropriately for the best explanation.

Therefore, the description proposed herein is just a preferable examplefor the purpose of illustrations only, not intended to limit the scopeof the disclosure, so it should be understood that other equivalents andmodifications could be made thereto without departing from the scope ofthe disclosure.

Additionally, in describing the present disclosure, when it is deemedthat a detailed description of relevant known elements or functionsrenders the key subject matter of the present disclosure ambiguous, thedetailed description is omitted herein.

The terms including the ordinal number such as “first”, “second” and thelike, may be used to distinguish one element from another among variouselements, but not intended to limit the elements by the terms.

Throughout the specification, when a portion is referred to as“comprising” or “including” any element, it means that the portion mayinclude other elements further, without excluding other elements, unlessspecifically stated otherwise. Furthermore, the term “control unit”described in the specification refers to a unit that processes at leastone function or operation, and may be implemented by hardware, software,or a combination of hardware and software.

In addition, throughout the specification, when a portion is referred toas being “connected” to another portion, it is not limited to the casethat they are “directly connected”, but it also includes the case wherethey are “indirectly connected” with another element being interposedbetween them.

Hereinafter, a battery pack 100 device according to an embodiment of thepresent disclosure will be described.

FIGS. 1 to 3 are diagrams showing a functional configuration of thebattery pack 100 according to embodiments of the present disclosure anda charger CS.

First, referring to FIG. 1, the battery pack 100 includes a batterymodule B, a first battery contactor BC1, a second battery contactor BC2,a first charging contactor CC1, a second charging contactor CC2, a firstmeasurement resistor MR1, a second measurement resistor MR2, a thirdmeasurement resistor MR3, a first power connector C1, a sensing unit110, a memory unit 120 and a control unit 130.

The battery module B may include at least one battery cell. If thebattery module B includes a plurality of battery cells electricallyconnected, the plurality of battery cells may be connected to each otherin series, in parallel or in series and parallel. The battery module Bhas a positive electrode terminal (+) and a negative electrode terminal(−).

One end of the first battery contactor BC1 is electrically connected tothe positive electrode terminal (+) of the battery module B, and one endof the second battery contactor BC2 is electrically connected to thenegative electrode terminal (−) of the battery module B.

By doing so, the battery module B may output power or be chargedaccording to a turn-on state or a turn-off state of the first batterycontactor BC1 and the second battery contactor BC2.

The first battery contactor BC1 and the second battery contactor BC2 maybe controlled into a turn-on state or a turn-off state by the controlunit 130, explained later.

Here, the turn-on state means a state where a contact point of thecontactor is in contact to make one end and the other end of thecontactor be electrically connected. Also, the turn-off state means astate where the contact point of the contactor is separated to make oneend and the other end of the contactor be electrically disconnected.

One end of the first charging contactor CC1 is electrically connected tothe other end of the first battery contactor BC1, and one end of thesecond charging contactor CC2 is electrically connected to the other endof the second battery contactor BC2.

In addition, the other ends of the first charging contactor CC1 and thesecond charging contactor CC2 are electrically connected to the firstpower connector C1, respectively. More specifically, the other end ofthe first charging contactor CC1 is electrically connected to a firstinput terminal IT1 provided at the first power connector C1, and theother end of the second charging contactor CC2 is electrically connectedto a second input terminal IT2 provided at the first power connector C1.

Meanwhile, if a second power connector C2 of the charger CS is connectedto the first power connector C1, a first output terminal OT1 and asecond output terminal OT2 of the second power connector C2 may beelectrically connected to the first input terminal IT1 and the secondinput terminal IT2, respectively.

Accordingly, when the first battery contactor BC1, the second batterycontactor BC2, the first charging contactor CC1 and the second chargingcontactor CC2 are in a turn-on state, if the second power connector C2is connected to the first power connector C1, the power of the chargerCS is supplied to charge the battery module B.

Meanwhile, a second node N2 and a third node N3 are located at one endand the other end of the first charging contactor CC1, respectively, anda first node N1 and a fourth node N4 are located at one end and theother end of the second charging contactor CC2, respectively.

At this time, the first measurement resistor MR1 is electricallyconnected between the first node N1 and the second node N2, and thesecond measurement resistor MR2 is electrically connected between thefirst node N1 and the third node N3. Also, the third measurementresistor MR3 is electrically connected between the first node N1 and thefourth node N4 and connected to the second charging contactor CC2 inparallel.

The sensing unit 110 is operatively coupled to the control unit 130.That is, the sensing unit 110 may be connected to the control unit 130to transmit an electrical signal to the control unit 130 or to receivean electrical signal from the control unit 130.

The sensing unit 110 measures a battery voltage applied between thepositive electrode terminal (+) and the negative electrode terminal (−)of the battery module B according to a preset cycle or the sensingcontrol of the control unit 130.

Also, the sensing unit 110 measures a first measurement voltage, asecond measurement voltage and a third measurement voltage applied tothe first measurement resistor MR1, the second measurement resistor MR2and the third measurement resistor MR3, respectively, according to thepreset cycle or the sensing control of the control unit 130.

In addition, the sensing unit 110 measures a charging voltage Vc of thecharger CS applied between the first input terminal IT1 and the secondinput terminal IT2 or between the first output terminal OT1 and thesecond output terminal OT2 according to the preset cycle or the sensingcontrol of the control unit 130.

Also, the sensing unit 110 repeatedly measures the battery currentflowing into or out of the battery module B.

After that, the sensing unit 110 may provide the measured signalrepresenting the measured battery voltage, the first measurementvoltage, the second measurement voltage, the third measurement voltage,the charging voltage Vc and the battery current to the control unit 130.

To this end, the sensing unit 110 includes a voltage sensor configuredto measure the voltage of the battery module B. In addition, the sensingunit 110 may further include a current sensor configured to measure thecurrent of the battery module B.

If the measured signal is received from the sensing unit 110, thecontrol unit 130 may determine a digital value of each of the measuredbattery voltage, the first measurement voltage, the second measurementvoltage, the third measurement voltage, the charging voltage Vc and thebattery current, respectively, and store the digital value in the memoryunit 120.

The memory unit 120 is a semiconductor memory device that records,erases and updates data generated by the control unit 130, and stores aplurality of program codes for diagnosing faults of the first chargingcontactor CC1 and the second charging contactor CC2, respectively. Inaddition, the memory unit 120 may store settings used when the presentdisclosure is implemented.

The memory unit 120 is not particularly limited as long as it is asemiconductor memory device known to be capable of recording, erasingand updating data. As one example, the memory unit 120 may be a dynamicrandom-access memory (DRAM), a synchronous dynamic random-access memory(SDRAM), a flash memory, a read-only memory (ROM), an electricallyerasable programmable read-only memory (EEPROM), a register, or thelike. The memory unit 120 may further include a storage medium storingprogram codes that define the control logic of the control unit 130. Thestorage medium includes a non-volatile storage element such as a flashmemory or a hard disk. The memory unit 120 may be physically separatedfrom the control unit 130 or may be integrated with the control unit130.

The control unit 130 determines whether to perform a fault diagnosis ofthe first charging contactor CC1 and the second charging contactor CC2based on a diagnosis condition.

Here, the diagnosis condition may include any one of whether the firstpower connector C1 and the second power connector C2 are coupled,whether the charging voltage Vc of the charger CS is applied between thefirst output terminal OT1 and the second output terminal OT2, whetherthe charging start request signal is received, and whether the firstbattery contactor BC1 and the second battery contactor BC2 are in aturn-on state.

As shown in FIG. 2, the control unit 130 according to an embodimentdetermines that the diagnosis condition is satisfied if the first powerconnector C1 and the second power connector C2 are coupled, the chargingvoltage Vc of the charger CS is applied between the first outputterminal OT1 and the second output terminal OT2, the charging startrequest signal is received, and the first battery contactor BC1 and thesecond battery contactor BC2 are in the turn-on state.

Meanwhile, the charger CS may adopt any one of a CSS (Combined ChargingSystem) standard, which outputs the charging voltage Vc to be appliedbetween the first output terminal OT1 and the second output terminal OT2when the first power connector C1 and the second power connector C2 arecoupled, and a CHAdeMO standard, which does not output the chargingvoltage Vc even though the first power connector C1 and the second powerconnector C2 are coupled.

By using the above, the control unit 130 checks whether the chargingvoltage Vc of the charger CS is applied between the first outputterminal OT1 and the second output terminal OT2, and then diagnoses afault of the first charging contactor CC1 and the second chargingcontactor CC2 if the charging voltage Vc is not applied, as in the casewhere the charger CS adopts the CCS standard.

The control unit 130 checks whether a charging start request signal isreceived and diagnoses a fault of the first charging contactor CC1 andthe second charging contactor CC2 just before the battery module B ischarged. Namely, the control unit 130 determines whether the firstcharging contactor CC1 and the second charging contactor CC2 kept in theturn-off state just before the battery module B is charged may becontrolled into the turn-on state in order to charge the battery moduleB.

If the diagnosis condition is satisfied, the control unit 130 determinesthat the first charging contactor CC1 and the second charging contactorCC2 are to be diagnosed. After that, the control unit 130 controls atleast one of the first charging contactor CC1 and the second chargingcontactor CC2 into a turn-on state or a turn-off state and determineswhether a fault occurs at each of the first charging contactor CC1 andthe second charging contactor CC2 based on at least one of the firstmeasured voltage, the second measured voltage and the third measuredvoltage measured according to the above control.

To this end, the control unit 130 is configured to generate a controlsignal for controlling at least one of the first battery contactor BC1,the second battery contactor BC2, the first charging contactor CC1 andthe second charging contactor CC2 into a turn-on state or a turn-offstate.

First, the control unit 130 controls only the first charging contactorCC1 into a turn-on state, among the first charging contactor CC1 and thesecond charging contactor CC2 which are in the turn-off state, as shownin FIG. 2, and determines a turn-on fault of the first chargingcontactor CC1 based on the measured voltage difference between the firstmeasured voltage and the second measured voltage.

Here, the turn-on fault may mean a fault that a contactor maintains aturn-off state even though the control unit 130 controls the contactorto turn on.

If the measured voltage difference is equal to or greater than a firstreference voltage, the control unit 130 may determine that a turn-onfault has occurred at the first charging contactor CC1.

Conversely, if the measured voltage difference is less than the firstreference voltage, the control unit 130 may determine that a turn-onfault has not occurred at the first charging contactor CC1.

At this time, the control unit 130 calculates a theoretical value of themeasured voltage difference between the first measured voltage and thesecond measured voltage corresponding to the case where the connectorcondition is a first connector condition in which the second powerconnector C2 having the first output terminal OT1 and the second outputterminal OT2 to which the charging voltage Vc is not applied is coupledto the first power connector C1 and the contactor condition is a firstcontactor condition in which the first battery contactor BC1 and thesecond battery contactor BC2 are in a turn-on state, the first chargingcontactor CC1 and the second charging contactor CC2 are in a turn-offstate.

More specifically, the control unit 130 calculates an internalresistance CR1 of the charger CS by using the battery current and thevoltage applied between the first input terminal IT1 and the secondinput terminal IT2, and calculates a theoretical value of the measuredvoltage difference between the first measured voltage and the secondmeasured voltage at the first connector condition and the firstcontactor condition by computing a distribution voltage of the chargingvoltage Vc and a battery voltage between the first measurement resistorMR1, the second measurement resistor MR2, the third measurement resistorMR3, the insulation resistance of the battery pack 100, and the internalresistance CR1.

After that, the control unit 130 sets the first reference voltage to beless than the calculated theoretical value of the measured voltagedifference between the first measured voltage and the second measuredvoltage.

By doing so, the control unit 130 sets the first reference voltagecorresponding to the insulation resistance of the battery pack 100 andthe internal resistance CR1 of the charger CS connected to the batterypack 100, thereby accurately diagnosing a failure of the first chargingcontactor CC1.

If the first charging contactor CC1 is diagnosed as having a turn-onfault, the control unit 130 outputs a fault signal and stops charging.

Meanwhile, if a turn-on fault does not occur at the first chargingcontactor CC1, the control unit 130 controls only the first chargingcontactor CC1 into a turn-off state among the first charging contactorCC1 in a turn-on state and the second charging contactor CC2 in aturn-off state, and determines whether the first charging contactor CC1has a turn-off fault based on the measured voltage difference betweenthe first measured voltage and the second measured voltage.

Here, the turn-off fault may mean a fault that a contactor maintains aturn-on state even though the control unit 130 controls the contactor toturn off.

If the measured voltage difference is less than the first referencevoltage, the control unit 130 may determine that a turn-off fault hasoccurred at the first charging contactor CC1.

If the first charging contactor CC1 is diagnosed as having a turn-offfault, the control unit 130 outputs a fault signal and stops charging.

Conversely, if the measured voltage difference is equal to or greaterthan the first reference voltage, the control unit 130 determines that aturn-off fault does not occur at the first charging contactor CC1.

Meanwhile, if a turn-on fault or a turn-off fault does not occur at thefirst charging contactor CC1, in order to diagnose a turn-on fault and aturn-off fault of the first charging contactor CC1, as shown in FIG. 1,the control unit 130 controls the first charging contactor CC1 into aturn-on state and then into a turn-off state, thereby changing the firstcharging contactor CC1 into a turn-off state.

After that, as shown in FIG. 3, the control unit 130 controls only thesecond charging contactor CC2 into a turn-on state among the firstcharging contactor CC1 and the second charging contactor CC2, anddetermine whether the second charging contactor CC2 has a turn-on faultbased on the third measured voltage.

If the third measured voltage is equal to or greater than the secondreference voltage, the control unit 130 may determine that the turn-onfault occurs at the second charging contactor CC2. Here, the thirdmeasured voltage may be an absolute value.

Conversely, if the third measured voltage is less than the secondreference voltage, the control unit 130 may determine that a turn-onfault does not occur at the second charging contactor CC2.

At this time, the control unit 130 calculates a theoretical value of thethird measured voltage corresponding to the case where the connectorcondition is the first connector condition described above and thecontactor condition is a second contactor condition in which the firstbattery contactor BC1 and the second battery contactor BC2 are in theturn-on state and the first charging contactor CC1 and the secondcharging contactor CC2 are in the turn-off state.

More specifically, the control unit 130 calculates the internalresistance CR1 of the charger CS by using the battery current and thecharging voltage Vc, and calculates a theoretical value of the thirdmeasured voltage at the first connector condition and the secondcontactor condition by computing a distribution voltage of the chargingvoltage Vc and a battery voltage among the first measurement resistorMR1, the second measurement resistor MR2, the third measurement resistorand the internal resistance CR1.

After that, the control unit 130 sets the second reference voltage to beless than the calculated theoretical value of the third measuredvoltage.

By doing so, the control unit 130 sets the second reference voltagecorresponding to the internal resistance CR1 and the charging voltage Vcof the charger CS connected to the battery pack 100, thereby accuratelydiagnosing a fault of the second charging contactor CC2.

If the second charging contactor CC2 is diagnosed as having a turn-onfault, the control unit 130 outputs a fault signal and stops charging.

Meanwhile, the control unit 130 may selectively include a processor, anapplication-specific integrated circuit (ASIC), another chipset, a logiccircuit, a register, a communication modem, a data processing device orthe like in order to execute various control logics. At least one of thevarious control logics executable by the control unit 130 may becombined, and the combined control logic is written in acomputer-readable code system and recorded on a computer-readablerecording medium. The recording medium has no limitation as long as itcan be accessed by the processor included in a computer. As one example,the recording medium includes at least one selected from the groupconsisting of a ROM, a RAM, a register, a CD-ROM, a magnetic tape, ahard disk, a floppy disk and an optical data recording device.

Hereinafter, a battery pack 100′ according to another embodiment of thepresent disclosure will be described. In the battery pack 100′ accordingto another embodiment of the present disclosure, some components may befurther included and some components may have different functions,compared to the battery pack 100 according to the former embodiment ofthe present disclosure. Accordingly, the same features will not bedescribed again.

FIG. 4 is a diagram showing a functional configuration of the batterypack 100′ according to another embodiment of the present disclosure in astate where the battery pack 100′ is coupled to a charger CS, and FIG. 5is a diagram showing a functional configuration of the battery pack 100′according to another embodiment of the present disclosure in a statewhere the battery pack 100′ is separated from the charger CS.

Referring to FIG. 4, the battery pack 100′ according to anotherembodiment of the present disclosure may further include a firstmeasurement contactor MC1, a second measurement contactor MC2 and athird measurement contactor MC3, compared to the battery pack 100according to the former embodiment of the present disclosure.

The first measurement contactor MC1 is electrically connected betweenthe first measurement resistor MR1 and the first node N1. Morespecifically, one end of the first measurement resistor MR1 iselectrically connected to the second node N2, and the other end of thefirst measurement resistor MR1 is electrically connected to one end ofthe first measurement contactor MC1. Subsequently, the other end of thefirst measurement contactor MC1 is electrically connected to the firstnode N1. That is, the first measurement resistor MR1 and the firstmeasurement contactor MC1 are electrically connected in series betweenthe first node N1 and the second node N2.

The second measurement contactor MC2 is electrically connected betweenthe second measurement resistor MR2 and the first node N1. Morespecifically, one end of the second measurement resistor MR2 iselectrically connected to the third node N3, and the other end of thesecond measurement resistor MR2 is electrically connected to one end ofthe second measurement contactor MC2. Subsequently, the other end of thesecond measurement contactor MC2 is electrically connected to the firstnode N1. That is, the second measurement resistor MR2 and the secondmeasurement contactor MC2 are electrically connected in series betweenthe first node N1 and the third node N3.

The third measurement contactor MC3 is electrically connected betweenthe third measurement resistor MR3 and the first node N1. Morespecifically, one end of the third measurement resistor MR3 iselectrically connected to the fourth node N4, and the other end of thethird measurement resistor MR3 is electrically connected to one end ofthe third measurement contactor MC3. Subsequently, the other end of thethird measurement contactor MC3 is electrically connected to the firstnode N1. That is, the third measurement resistor MR3 and the thirdmeasurement contactor MC3 are electrically connected in series betweenthe first node N1 and the fourth node N4.

The measurement resistors MR1, . . . , MR3 described above may beresistors used to measure the voltage applied to the first chargingcontactor CC1 and the second charging contactor CC2. The measurementcontactors MC1, . . . , MC3 electrically connected to the measurementresistors may serve to conduct or interrupt the current flowing throughthe measurement resistors.

The control unit 130 controls an operation state of at least one of thefirst measurement contactor MC1, the second measurement contactor MC2and the third measurement contactor MC3 based on whether at least one ofa charging start request signal and a charging end request signal isreceived.

Here, the charging start request signal and the charging end requestsignal may be signals output from an electronic control unit (ECU) of avehicle that includes the battery pack according to the presentdisclosure.

In addition, if the charging start request signal is outputted from theECU of the vehicle, as shown in FIG. 4, the first power connector C1 andthe second power connector C2 of the charger CS may be in a coupledstate in order to initiate charging.

If the charging start request signal is received, firstly, the controlunit 130 controls the operation states of the first measurementcontactor MC1, the second measurement contactor MC2 and the thirdmeasurement contactor MC3 to turn on. After that, the control unit 130controls the operating states of the first charging contactor CC1 andthe second charging contactor CC2 to turn on.

That is, if the charging start request signal is received, the controlunit 130 controls the operation states of the first measurementcontactor MC1, the second measurement contactor MC2 and the thirdmeasurement contactor MC3 to turn on before the operation states of thefirst charging contactor CC1 and the second charging contactor CC2 comeinto the turn-on state.

By doing so, the control unit 130 may monitor the voltage applied to thefirst charging contactor CC1 and the second charging contactor CC2before a charging current is applied from the charger CS to the firstcharging contactor CC1 and the second charging contactor CC2.

Meanwhile, if the charging end request signal is output from an ECU of avehicle, charging may be completed so that the first power connector C1and the second power connector C2 of the charger CS may be in a statejust before being separated.

Accordingly, if the charging end request signal is received, the controlunit 130 receives firstly controls the operation state of the firstcharging contactor CC1 to turn off. After that, the control unit 130controls the operation states of the first measurement contactor MC1 andthe second measurement contactor MC2 based on a measurement voltagedifference between the first measurement voltage and the secondmeasurement voltage applied to the first measurement resistor MR1 andthe second measurement resistor MR2, respectively.

More specifically, if the measurement voltage difference between thefirst measurement voltage and the second measurement voltage is equal toor greater than a preset first control voltage, the control unit 130controls the operation states of the first measurement contactor MC1 andthe second measurement contactor MC2 to turn off.

That is, if the charging end request signal is received, the controlunit 130 controls the operation state of the first charging contactorCC1 to turn off, and if the operation state of the first chargingcontactor CC1 is controlled to turn off, the control unit 130 controlsthe operation states of the first measurement contactor MCI and thesecond measurement contactor MC2 to turn off.

At this time, if the measurement voltage difference between the firstmeasurement voltage and the second measurement voltage is equal to orgreater than the preset first control voltage, the control unit 130 maycontrol only the operation state of the second measurement contactor MC2to turn off.

In this way, if the first power connector is separated from the secondpower connector of the charger as the control unit 130 completescharging as shown in FIG. 5, the control unit 130 may control theoperation states of the first measurement contactor MCI and the secondmeasurement contactor MC2 to turn off so that no voltage is applied tothe first input terminal IT1, thereby preventing a user from beingelectrically shocked by the first input terminal IT1 that may be exposedto the outside during the charging process.

Meanwhile, if the charging end request signal is received, the controlunit 130 firstly controls the operation state of the second chargingcontactor CC2 to turn off. After that, the control unit 130 controls theoperation state of the third measurement contactor MC3 based on thethird measurement voltage applied to the third measurement resistor MR3.

More specifically, if the third measurement voltage is equal to orgreater than the preset second control voltage, the control unit 130controls the operation state of the third measurement contactor MC3 toturn off.

That is, if the charging end request signal is received, the controlunit 130 controls the operation state of the second charging contactorCC2 to turn off, and if the operation state of the second chargingcontactor CC2 is controlled to turn off, the control unit 130 controlsthe operation state of the third measurement contactor MC3 to turn off.

In this way, if the first power connector is separated from the secondpower connector of the charger as the control unit 130 completescharging as shown in FIG. 5, the control unit 130 may control theoperation state of the third measurement contactor MC3 to turn off sothat no voltage is applied to the second input terminal IT2, therebypreventing a user from being electrically shocked by the second inputterminal IT2 that may be exposed to the outside during the chargingprocess.

Hereinafter, a battery pack 100″ according to still another embodimentof the present disclosure will be described. In the battery pack 100″according to still another embodiment of the present disclosure, somecomponents may be further included and some components may havedifferent functions, compared to the battery pack 100′ according to theformer embodiment of the present disclosure. Accordingly, the samefeatures will not be described again.

FIG. 6 is a diagram showing a functional configuration of the batterypack 100″ according to still another embodiment of the presentdisclosure in a state where the battery pack 100″ is coupled to acharger CS, and FIG. 7 is a diagram showing a functional configurationof the battery pack 100″ according to still another embodiment of thepresent disclosure in a state where the battery pack 100″ is separatedfrom the charger CS.

Referring to FIGS. 6 and 7, the battery pack 100″ according to stillanother embodiment of the present disclosure may further include anillumination intensity sensing unit 140, compared to the battery pack100′ according to the former embodiment of the present disclosure.

The illumination intensity sensing unit 140 is installed at an innerside of the first power connector C1 to sense an illumination intensityaround the first power connector C1.

More specifically, if the first power connector C1 and the second powerconnector C2 of the charger CS are coupled, the illumination intensitysensing unit 140 is installed on a surface of the first power connectorC1 inside the space sealed by the first power connector C1 and thesecond power connector C2 of the charger CS.

Meanwhile, the first power connector C1 may include a connector cover.

At this time, if the connector cover is closed, the illuminationintensity sensing unit 140 is installed on the surface of the firstpower connector C1 inside the inner space of the first power connectorC1 and the space sealed by the connector cover.

That is, if the first power connector C1 is coupled to the second powerconnector C2 of the charger CS or the connector cover of the first powerconnector C1 is closed, the illumination intensity sensing unit 140 maybe located in a sealed space into which no light is introduced, as shownin FIG. 6.

By using this, the control unit 130 compares the illumination intensityaround the first power connector C1 measured by the illuminationintensity sensing unit 140 with a preset reference illuminationintensity, and controls the operation state of at least one of the firstmeasurement contactor MC1, the second measurement contactor MC2 and thethird measurement contactor MC3 based on the comparison result.

Here, the preset reference illumination intensity may be an illuminationintensity value for determining whether the first input terminal IT1 andthe second input terminal IT2 of the first power connector C1 areexposed to the outside.

More specifically, if the illumination intensity around the first powerconnector C1 measured by the illumination intensity sensing unit 140 isequal to or greater than the preset reference illumination intensity, asshown in FIG. 7, the control unit 130 determines that the first powerconnector C1 is separated from the second power connector C2 of thecharger CS or the connector cover of the first power connector C1 isopened.

That is, if the illumination intensity around the first power connectorC1 measured by the illumination intensity sensing unit 140 is equal toor greater than the preset reference illumination intensity, the controlunit 130 determines that the first input terminal IT1 and the secondinput terminal IT2 of the first power connector C1 are exposed to theoutside.

Conversely, if the illumination intensity around the first powerconnector C1 measured by the illumination intensity sensing unit 140 issmaller than the preset reference illumination intensity, as shown inFIG. 6, the control unit 130 determines that the first power connectorC1 is coupled to the second power connector C2 of the charger CS or theconnector cover of the first power connector C1 is closed.

That is, if the illumination intensity around the first power connectorC1 measured by the illumination intensity sensing unit 140 is smallerthan the preset reference illumination intensity, the control unit 130determines that the first input terminal IT1 and the second inputterminal IT2 of the first power connector C1 are not exposed to theoutside.

After that, if the illumination intensity around the first powerconnector C1 measured by the illumination intensity sensing unit 140 isequal to or greater than the preset reference illumination intensity,the control unit 130 controls the operation states of the firstmeasurement contactor MC1, the second measurement contactor MC2 and thethird measurement contactor MC3 to turn off.

In addition, if the illumination intensity around the first powerconnector C1 measured by the illumination intensity sensing unit 140 isequal to or greater than the preset reference illumination intensity,the control unit 130 controls the operation states of the first chargingcontactor CC1 and the second charging contactor CC2 to turn off.

By doing so, if the first input terminal IT1 and the second inputterminal IT2 of the first power connector C1 are exposed to the outside,the control unit 130 controls the operation states of the firstmeasurement contactor MC1, the second measurement contactor MC2 and thethird measurement contactor MC3 to turn off, thereby preventing anaccident that a user is electrically shocked by the first input terminalIT1 or the second input terminal IT2 exposed to the outside.

Meanwhile, a vehicle according to the present disclosure may include thebattery pack according to the present disclosure described above.

The embodiments of the present disclosure described above are notnecessarily implemented by apparatuses and methods but may also beimplemented through a program for realizing functions corresponding tothe configuration of the present disclosure or a recording medium onwhich the program is recorded. Such implementation may be easilyperformed by those skilled in the art from the above description of theembodiments.

The present disclosure has been described in detail. However, it shouldbe understood that the detailed description and specific examples, whileindicating preferred embodiments of the disclosure, are given by way ofillustration only, since various changes and modifications within thescope of the disclosure will become apparent to those skilled in the artfrom this detailed description.

Additionally, many substitutions, modifications and changes may be madeto the present disclosure described hereinabove by those skilled in theart without departing from the technical aspects of the presentdisclosure, and the present disclosure is not limited to theabove-described embodiments and the accompanying drawings, and eachembodiment may be selectively combined in part or in whole to allowvarious modifications.

1. A battery pack, comprising: a first battery contactor, wherein afirst end of the first battery connector is configured to beelectrically connected to a positive electrode terminal of a battery; asecond battery contactor, wherein a first end of the second batteryconnector is configured to be electrically connected to negativeelectrode terminal of the battery; a first charging contactor, wherein afirst end of the first charging contactor is electrically connected to asecond end of the first battery contactor; a second charging contactor,wherein a first end of the first charging contactor is electricallyconnected to a second end of the second battery contactor; a firstmeasurement resistor electrically connected between a first node locatedat the first end of the second charging contactor and a second nodelocated at the first end of the first charging contactor; a secondmeasurement resistor electrically connected between the first node and athird node located at a second end of the first charging contactor; athird measurement resistor electrically connected between the first nodeand a fourth node located at a second end of the second chargingcontactor; a first power connector having: a first input terminalelectrically connected to the second end of the first chargingcontactor; and a second input terminal electrically connected to thesecond end of the second charging contactor; and a control unitconfigured to, when first and second output terminals of a second powerconnector of a charger are electrically connected to the first inputterminal and the second input terminal of the first power connector,respectively, and a charging voltage is being applied from a powersource of the charger to the battery pack between the first outputterminal and the second output terminal; control at least one of thefirst charging contactor or the second charging contactor to change froma turn-on state to a turn-off state; and diagnose a fault of each of thefirst charging contactor and the second charging contactor based on atleast one of a first measured voltage measured across the firstmeasurement resistor, a second measured voltage measured across thesecond measurement resistor or a third measured voltage measured acrossthe third measurement resistor.
 2. The battery pack according to claim1, wherein when a charging start request signal is received, the controlunit is configured to: control the first charging contactor to changefrom the turn-off state to the turn-on state; and determine whether thefirst charging contactor has a turn-on fault based on a measured voltagedifference between the first measured voltage and the second measuredvoltage that are measured while the first charging contactor is in theturn-on state.
 3. The battery pack according to claim 2, wherein whenthe measured voltage difference is equal to or greater than a firstreference voltage, the control unit is configured to determine that aturn-on fault occurs at the first charging contactor.
 4. The batterypack according to claim 1, wherein when a charging start request signalis received, the control unit is configured to: control the firstcharging contactor to change from the turn-on state to the turn-offstate; and determine whether the first charging contactor has a turn-offfault based on a measured voltage difference between the first measuredvoltage and the second measured voltage that are measured while thefirst charging contactor is in the turn-off state.
 5. The battery packaccording to claim 4, wherein when the measured voltage difference isless than a first reference voltage, the control unit is configured todetermine that a turn-off fault occurs at the first charging contactor.6. The battery pack according to claim 1, wherein when a charging startrequest signal is received, the control unit is configured to: determinewhether the first charging contactor has a fault based on a measuredvoltage difference between the first measured voltage and the secondmeasured voltage; and when it is determined that the first chargingcontact does not have a fault; control the second charging contactor tochange from the turn-off state to the turn-on state; and determinewhether the second charging contactor has a turn-on fault based on thethird measured voltage that is measured while the second chargingcontactor is in the turn-on state.
 7. The battery pack according toclaim 6, wherein when the third measured voltage is equal to or greaterthan a second reference voltage, the control unit is configured todetermine that a turn-on fault occurs at the second charging contactor.8. The battery pack according to claim 1, wherein when it is determinedthat a fault occurs in at least one of the first charging contactor andthe second charging contactor, the control unit is configured to stopcharging the battery from the power source of the charger.
 9. A vehicle,comprising a battery pack according to claim 1.